To get a procedure that is ancient printing on fabric has gone via a very rapid time period of development and change in the last 10 years.
Screen-printing fabric using flat screens has been the well-established method of applying colour and style to fabric alternatives. This technique was well suited for medium to large runs. For very high volume, rotary screen-printing was the normal process. The setup costs to engrave and convey the screens were extremely high speculate from the size runs they were probably the most economic.
Small runs just weren’t economic using either of those approaches for fabric printing. This made small runs expensive as a result of high build costs and in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the modern means of fabric printing. Digital fabric printing introduced an absolutely new concept whereby small runs might be done with a far lower cost. Printing digitally onto fabrics produced from polyester has reached new heights thanks to continuous development work by fabric manufacturers that are dedicated to this manner of printing on fabric.
Stunning results are now being achieved on fabrics which is observed in an array of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furnishings, window blinds, roller blinds etc. Printing on fabric with this ever-increasing range of applications demands careful and continuous development and research. This ensures the fabrics work well when used on a variety of digital printing machines together with the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry applying to the material to be sure the printer provides the optimum performance from your ink, machine and rip used. This may then give high-definition, brilliant strong colours so when essential for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably creates the greatest results advances in UV inks signifies that results have improved dramatically in recent times. The inks have become more flexible making suitable for textile printing. Furthermore Latex ink technology does mean these inks are compatible with textiles. This can be further evidence the need for fabrics for digital printing where textile is replacing traditional media for example PVC. Machine and ink manufacturers have responded well to this particular challenge by adapting machines and also the inks.
A current development has seen the development of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics that are compostable and biodegradable is now a lot more important as landfill taxes always rise rather than forgetting that polyesters fabrics can obviously be recycled. This is particularly essential for those companies who are aware of the growing need for more green products.
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